Honeycomb die-cutting machine with flexible handling of different paper qualities, integrated with automated production lines for compact and easy to operate.
Size: 2.8(L)X1.15(W)X1.5(H)(m)
Customizable: Support width and configuration customizable
Delivery time: 35 working days
FAQ about the Honeycomb Paper Die Cutting Machine
Do you have a question?
Everything you need to know about the
product and how it works.
The 2023 labelexpo Asia show we participated in in December was a complete success.
I am very happy that many customers from Russia, the Middle East, and Southeast Asia are very interested in our printing machines, slitting machines, and die cutting machines.
There are also customers who place orders directly after discuss with us about machine details in exhibition. Thank you for all the customer trust and support. We will continue to update, bring better machines and services to our customers.
A flexo printing machine is a high-efficiency printing system that uses flexible relief plates to transfer ink onto a wide range of packaging and labeling materials. Known for its speed, versatility, and ability to run long production jobs with consistent quality, flexographic printing is widely used in food packaging, labels, flexible films, corrugated boxes, and industrial materials. Its adaptability to various substrates and inline finishing processes makes it one of the most important technologies in modern packaging production.
Flexographic printing uses a series of rotating cylinders to transfer ink from an anilox roller to a flexible photopolymer plate, which then prints the image onto the substrate. The workflow generally includes:
1. Ink Metering – Ink from the ink pan is metered evenly onto the anilox roller.
2. Ink Transfer – The anilox roller transfers the controlled ink layer to the relief plate.
3. Image Printing – The plate cylinder prints the image onto the moving substrate.
4. Drying/Curing – Between colors, hot air or UV curing systems dry the ink to prepare for the next layer.
5. Rewinding or Inline Conversion – The material is rewound or sent to post-press functions.
This continuous process allows flexo machines to reach high speeds (often 100–200 m/min or more) with stable color accuracy and repeatability.
Flexo printing supports several ink types, each suited to specific materials and applications:
1. Water-Based Inks
Common in paper packaging and labels; eco-friendly with strong adhesion.
2. Solvent-Based Inks
Ideal for films like PET, BOPP, or PVC; fast-drying and durable.
3. UV-Curable Inks
Cured with ultraviolet light; offer high gloss, sharp detail, and excellent chemical resistance.
4. LED-UV Inks
Energy-efficient curing, low heat emission, suitable for heat-sensitive substrates.
Different ink systems allow flexo presses to handle packaging for food, cosmetics, pharmaceuticals, and industrial uses.
Flexo printing machines are highly versatile and can print on:
Paper & cardboard – labels, cartons, corrugated packaging
Flexible films – BOPP, PET, PE, PVC, and laminated films
Foils and metallic films
Adhesive label stock
Nonwoven materials – tissues, hygiene products
Specialty substrates – shrink sleeves, tags, tickets
This wide substrate compatibility is one of the strongest advantages of flexographic technology.
Flexo printing depends heavily on precise prepress and plate preparation:
1. Prepress
Digital files are processed for trapping, color separation, distortion compensation, and screening.
2. Platemaking
Photopolymer plates are produced using digital laser imaging (CTP) and UV exposure. Plate quality directly impacts print sharpness and consistency.
3. Press Setup
Key setup elements include:
Installing plates on plate cylinders
Mounting anilox rollers with the correct line count and volume
Adjusting ink viscosity
Setting impression and register
Testing drying performance
A correct setup ensures minimal waste, stable colors, and smooth operation at high speeds.
Flexo Printing Machine often integrate inline finishing processes to complete the product without additional machinery. Typical post-press functions include:
Die-cutting – for labels, stickers, and packaging shapes
Laminating – for added strength, barrier protection, or gloss
Cold or hot foiling – for premium packaging
Slitting and rewinding – converting printed rolls into final usable widths
Varnishing or coating – matte, gloss, spot UV, or protective layers
Inline post-press operations improve efficiency, reduce handling, and ensure consistent quality.
A flexo printing machine is a versatile, fast, and widely used printing technology that supports many inks, substrates, and inline finishing techniques. With precise prepress workflows, advanced plate technology, and efficient post-press options, flexographic printing remains a top choice for high-quality packaging, labels, and industrial printing applications.
In the world of manufacturing and material processing, efficiency and precision are paramount. One piece of equipment that plays a crucial role in achieving these goals for web-based materials is the slitter rewinder. This specialized machine is designed to handle large, wide rolls of flexible materials, transforming them into smaller, more manageable rolls tailored to specific applications. Whether in packaging, printing, or textiles, slitter rewinders are indispensable tools that streamline production workflows.
A slitter rewinder is a mechanical device used to cut (slit) large, wide rolls of flexible materials into narrower strips and then wind (rewind) these strips into smaller, individual rolls. The materials processed by slitter rewinders are typically in the form of a continuous web, which can include paper, plastic films, foil, non-wovens, textiles, and laminates. The primary purpose of this machine is to convert bulk, wide-width materials into customized widths that meet the specific needs of downstream processes or end products. For example, a wide roll of plastic film used in packaging might be slit into narrower rolls suitable for wrapping individual products or making plastic bags.
Slitter rewinders operate in three coordinated stages—unwinding, slitting, and rewinding—to ensure precise, consistent results.
Unwinding Stage: The large parent roll is mounted here, with tension controls (brakes, dancers) maintaining steady tension to prevent material stretching, wrinkling, or tearing.
Slitting Stage: The web passes through adjustable cutting tools tailored to the material. Common tools: razor blades (thin films), circular knives (thicker materials like paper/foil), shear knives (clean precision cuts).
Rewinding Stage: Multiple shafts wind slit strips into smaller rolls. Tension control ensures uniform, consistent rolls, with advanced models featuring automatic roll changeovers for continuous production.
Slitter rewinders are versatile machines used across a wide range of industries due to their ability to process various flexible materials. Here are some of the key applications:
Packaging Industry: This is one of the largest users of slitter rewinders. They process materials like polyethylene (PE) film, polypropylene (PP) film, aluminum foil, and paperboard into narrower rolls for use in packaging applications such as shrink wrapping, stretch wrapping, candy wrapping, and bag making.
Printing Industry: In printing, slitter rewinders are used to convert large rolls of printing paper, label stock, or adhesive films into narrower rolls suitable for digital printers, flexographic printers, or label applicators. They ensure that the printed materials are cut to the exact width needed for printing or finishing processes.
Textile Industry: Textile slitter rewinders process fabrics, non-woven materials, and yarns. For example, they may slit wide rolls of non-woven fabric into narrower strips used in medical products or hygiene products.
Metal Processing Industry: Thin metal foils, such as aluminum foil or copper foil, are often slit into narrower widths using slitter rewinders for applications in electronics, packaging, and automotive parts.
Paper Industry: In the paper industry, slitter rewinders convert large rolls of paper into smaller rolls for consumer use or industrial use.
RUITING's label slitting and rewinding machine is equipped with multiple rotating blades to make precise cuts within the width of the mother roll. The equipment is designed for speed operation, speed to 120-350m/min.
♦ Equipped with a tension control system to ensure consistent tension throughout the process
♦ With automatic conversion function, it allows flexible switching of products between different label types.
♦ Comes with a self-contained detection system to detect defects such as missing labels and printing errors.
RUITING’s paper slitting and rewinding machine is engineered for high-precision converting of large rolls into smaller rolls with specific widths. It adopts advanced circular knife or air knife slitting technology and features a PLC touch screen control system for intuitive operation and efficient performance.
♦ Equipped with a precise tension control system to maintain stable tension and ensure smooth, burr-free edges throughout the process.
♦ Supports automatic deviation correction and meter counting functions to minimize material waste and enhance production accuracy.
♦ Capable of processing a wide range of materials such as paper, film, and adhesive substrates for diverse industrial applications.
Film slitting rewinding machine are capable of handling all types of flexible films and use rotating blades to accurately slit the film, preferably efficiently rewinding it onto smaller cores.
♦ The machines are driven by servo motors for high production speeds of up to 350m/min.
♦ Germany NSK imported bearings, circuit breaker using Chint Electric, the quality is more assured.
♦ The machine is controlled by PLC panel, high degree of automation.
Q1: What materials can a slitter rewinder process?
A1: It handles flexible web materials like paper, plastic films (PE, PP, PVC), foil, non-wovens, textiles, laminates, adhesive tapes and label stocks, with custom tools/tension controls for specific material properties.
Q2: How precise is the slitting process?
A2: Precision depends on cutting tools, machine alignment and tension control. Modern models reach ±0.1mm tolerances, suitable for high-precision uses like electronics/medical devices.
Q3: Can it handle different roll sizes?
A3: Yes—adjustable unwinding/rewinding units fit various parent roll sizes and produce rewound rolls of different diameters/widths for production flexibility.
Q4: What maintenance is needed?
A4: Regular cleaning, cutting tool replacement, lubrication, tension system checks and component inspections. Follow the manufacturer’s schedule to extend lifespan and reduce downtime.
Q5: Are slitter rewinders automated?
A5: Yes—basic models need some manual work; advanced ones offer full automation (auto loading, roll changeovers, quality inspection) to boost efficiency and consistency.
When purchasing packaging printing equipment, production speed stands out as a critical factor—but figuring out which speed suits your requirements isn’t always straightforward. Opting for a speed that’s too high may compromise quality, while a speed that’s too low can end up wasting time and resources. This article breaks down the key, practical factors to help you identify the right production speed for your specific work.
The type of material you work with has a direct impact on how quickly your equipment can operate. Different materials handle speed differently, and pushing them beyond their limits often leads to issues like misalignment or damage.
Thin, flexible materials—like lightweight plastic films—typically require slower speeds. They tend to stretch or shift easily when run at high speeds, and this can damage the precision of prints or cuts.
Thicker, sturdier materials (such as heavy-duty paper or thick cardboard) can handle slightly faster speeds. Their sturdiness helps them maintain stability throughout the processing phase, which lowers the chance of errors.
The greater the complexity of the output you want to create, the more you’ll need to tweak the speed to maintain good quality. Process complexity directly influences how much time each step of production requires.
Simple tasks—such as single-color printing or basic straight-line die-cutting—make faster speeds possible. These tasks involve fewer steps that need coordination, so the equipment doesn’t require additional time for adjustments.
Complex tasks (like multi-color printing with tight registration or intricate die-cut patterns) call for slower speeds. Every color or cut detail needs precise alignment, and higher speeds raise the risk of mistakes—such as colors not aligning properly or cuts being inaccurate.
The quality standards your final product must meet will establish a clear limit on how fast your equipment can be operated. Higher quality demands more control, which often means scaling back on speed.
Products meant for industries with strict requirements—such as food packaging labels or medical device packaging—call for slower speeds. These uses demand zero errors; even small misprints or uneven cuts can result in compliance problems.
Products with lower quality needs (like basic shipping labels or non-critical packaging) can use faster speeds. Minor flaws in these products have less of an impact, so speed can be prioritized without putting usability at risk.
Selecting the right production speed for packaging printing equipment isn’t about choosing the fastest option; it’s about balancing three key elements: the type of material you use, the complexity of your process, and the quality standards for your final product. By focusing on these elements, you’ll steer clear of wasted time, cut down on errors, and make sure your equipment performs well for your specific requirements.
If you’re in search of packaging printing equipment that can adjust to different speeds—whether for thin films, complex prints, or high-quality labels—take a look at Our Product Page. We provide options crafted to meet a range of production needs, helping you find a solution that aligns with your speed and quality objectives.
Label die-cutting is a specialized process that cuts printed labels into custom shapes and sizes. Unlike standard rectangular or square labels, die-cut labels can be produced in virtually any shape—circles, ovals, logos, or intricate outlines. This flexibility allows businesses to design labels that better reflect their branding and make their products stand out on the shelf.
The process begins with label printing on the chosen material. A die—a sharp, custom-made blade shaped like the desired label—is then used to cut through the label material without damaging the backing. This ensures that labels remain easy to peel and apply.
Modern die-cutting technology makes the process faster and more precise. Automated registration systems, high-speed cutters, and digital controls ensure clean cuts and consistent quality, even for large production runs.
There are three main types of label die-cutting, each suited to different needs:
Flatbed Die-Cutting: Best for small batches and thicker materials; offers flexibility but slower production speed.
Rotary Die-Cutting: Uses a cylindrical die to cut continuously; ideal for high-volume production with excellent accuracy.
Digital Die-Cutting: Relies on software-driven blades or lasers; perfect for short runs, samples, or highly detailed designs without needing physical dies.
Choosing the right method depends on your production scale, budget, and the complexity of your label designs.
Die-cut labels provide more than just packaging functionality—they are powerful branding tools. Key benefits include:
Enhanced Shelf Appeal – Unique shapes grab consumer attention and make products stand out.
Stronger Brand Identity – Custom designs reinforce your logo and brand message.
Wide Application Range – Suitable for industries from food and beverage to cosmetics, electronics, and logistics.
Consumer Engagement – A well-designed label creates a premium impression and influences buying decisions.
Selecting the right partner is crucial for achieving consistent quality and efficiency. Consider the following factors:
Experience & Expertise: Look for providers with a track record of handling different materials and complex designs.
Advanced Technology: A partner using modern equipment ensures precision and efficiency.
For example, Ruiting’s Label Die Cutting Machine is designed with high-speed servo control, automatic registration, and intelligent waste removal systems. It delivers:
Exceptional Accuracy: Every cut is consistent, even at high production speeds.
High Efficiency: Capable of handling both short-run custom jobs and large-scale mass production.
User-Friendly Operation: Smart controls and intuitive interfaces make it easy to set up and monitor.
Versatility: Supports a wide range of label materials and shapes, offering greater flexibility for branding needs.
Customization Capabilities: Ensure they can support both standard and highly customized label shapes.
Scalability: The ability to handle both small runs and large-scale orders is essential for long-term growth.
Die-cutting is a versatile and effective way to elevate product labels, turning them into powerful branding assets. By understanding the process, the available methods, and the strategic benefits, businesses can make informed decisions about their label production. Partnering with a professional provider—equipped with advanced solutions like Ruiting’s Label Die Cutting Machine—ensures not only high-quality results but also efficiency, scalability, and long-term value.
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