Honeycomb Paper Die Cutting Machine

Honeycomb die-cutting machine with flexible handling of different paper qualities, integrated with automated production lines for  compact and easy to operate.

PLC control, the machine's unloading, die-cutting and rewinding are all automated.
There is a guiding device between die-cutting position and unwinding to ensure stable production quality.
Unwinding magnetic powder tension control ensures even unwinding tension.
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  • Feature:Rotary die cutting and engravure roller
  • Customizable:Support width and configuration customizable

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Exhibition 2023 labelexpo Asia

The 2023 labelexpo Asia show we participated in in December was a complete success.

 

I am very happy that many customers from Russia, the Middle East, and Southeast Asia are very interested in our printing machines, slitting machines, and die cutting machines.

 

There are also customers who place orders directly after discuss with us about machine details in exhibition. Thank you for all the customer trust and support. We will continue to update, bring better machines and services to our customers.

 

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Roll Sheet Cutting Machine

Here is a general guide on how to use a Roll Sheet Cutting Machine:

1. Preparation
--Machine Inspection: Before using the roll sheet cutting machine, carefully inspect the machine for any visible damages, loose parts, or signs of wear. Check the blade condition to ensure it's sharp and properly installed.
--Material Preparation: Prepare the roll of sheet material you want to cut. Make sure it's the correct type and size for your cutting requirements. Check the roll's core diameter and width to ensure it fits properly on the machine's unwind stand.
--Safety Precautions: Put on appropriate personal protective equipment such as safety glasses and gloves. Ensure that the work area around the machine is clean, well - lit, and free from any potential tripping hazards.
2. Setup
--Loading the Roll: Place the roll of sheet material onto the unwind stand of the cutting machine. Secure it in place according to the machine's design. Some machines may have clamping mechanisms or shafts to hold the roll firmly.
--Adjusting the Tension: Set the correct tension for the sheet material. This is crucial to ensure smooth feeding through the machine and accurate cutting. The tension adjustment mechanism may vary depending on the model of the cutting machine.
--Setting the Cutting Parameters: Use the control panel of the machine to set the desired cutting length, width, and quantity. You may also need to adjust the cutting speed according to the material type and thickness. Some advanced machines allow you to program different cutting patterns or sequences.
3. Operation
--Starting the Machine: Once all the settings are adjusted, turn on the power of the roll sheet cutting machine. Some machines may have a warm - up period, especially if they use a heated cutting blade or other thermal components. Wait for the machine to initialize and reach the proper operating state.
Feeding the Material: Start the material feed mechanism, which will slowly unwind the sheet material and feed it through the cutting area. Make sure the material is feeding smoothly and not getting stuck or wrinkled.
--Monitoring the Cutting Process: As the material is being cut, closely monitor the process. Check that the cuts are clean, accurate, and at the desired lengths and widths. If you notice any problems such as uneven cuts, blade jamming, or material misalignment, immediately stop the machine using the emergency stop button (if available).
--Collecting the Cut Sheets: As the cut sheets are produced, have a collection system in place to neatly stack or package them. This could be a conveyor belt, a bin, or a pallet depending on the size and quantity of the cut sheets.
4. Shutdown and Maintenance
--Shutting Down the Machine: When you have finished cutting the desired amount of sheets, stop the material feed and the cutting mechanism. Turn off the power to the machine and allow it to come to a complete stop.
--Cleaning and Maintenance: After each use, clean the cutting area to remove any scraps of material, debris, or residue from the cutting blade. Check the blade for any signs of damage and perform routine maintenance such as lubricating moving parts and tightening any loose screws or bolts. Store the machine in a clean and dry environment to prevent rust and other damage.

 

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Wristband Die Cutting Machine

Wristbands are a key element in today's activities. It plays an important role in many occasions. The wristband die-cutting machine is the key to production, and mastering its usage is the key to ensuring production efficiency and quality, and it is also the key to opening the door to customized and mass production, which is conducive to meeting market demand and helping to efficiently produce practical and attractive products in this field. 

 

I. Machine Familiarization
Before using a wristband die cutting machine, it is essential to become thoroughly familiar with its components and controls. The typical machine consists of a die cutting unit, a feeding mechanism, a control panel, and a waste collection area. The die cutting unit houses the cutting die, which is custom-designed to the specific shape and size of the wristbands. The feeding mechanism is responsible for transporting the raw material, usually a roll of wristband material, into the cutting area. The control panel allows the operator to adjust various parameters such as cutting speed, pressure, and the number of repetitions. Spend some time studying the user manual to understand the functions of each button and knob on the control panel.


II. Material Preparation
Selecting the Right Material
Choose the appropriate wristband material based on your requirements. Common materials include paper, vinyl, and fabric. Paper wristbands are cost-effective and suitable for short-term use, such as event passes. Vinyl wristbands are more durable and waterproof, making them ideal for multi-day events or applications where exposure to moisture is likely. Fabric wristbands offer a soft and comfortable feel and are often used for festivals or occasions where a more stylish appearance is desired.
Ensure that the material roll is properly loaded onto the machine's feeding shaft. The roll should be centered and secured to prevent any slippage during the cutting process.
Checking Material Quality
Inspect the wristband material for any defects or irregularities. Look for tears, creases, or uneven thicknesses. Any such issues can affect the quality of the cut wristbands and may even cause jams in the machine. If you notice any problems, replace the material roll or trim off the defective portion.


III. Setting Up the Machine
Installing the Die
Select the correct die for the wristband design you want to produce. The die should be carefully inserted into the die cutting unit according to the machine's instructions. Make sure it is properly aligned and locked in place. An improperly installed die can result in inaccurate cuts or damage to the machine.
Adjusting the Cutting Parameters
On the control panel, set the cutting speed. A slower speed may be required for thicker or more rigid materials to ensure a clean cut, while a faster speed can be used for thinner and more flexible materials. However, be cautious not to set the speed too high as it may lead to rough edges or incomplete cuts.
Adjust the cutting pressure. The pressure needs to be sufficient to cut through the material but not so high that it damages the die or the machine. Start with a lower pressure setting and gradually increase it until you achieve a satisfactory cut. You can test the cut on a small piece of scrap material first.
Set the number of repetitions if you need to produce multiple wristbands in one operation. This will save time and effort, especially for large orders.


IV. Operating the Machine
Powering On and Initializing
Turn on the wristband die cutting machine and allow it to initialize. Some machines may require a warm-up period to ensure accurate cutting. During this time, check the display panel for any error messages or warnings.
Feeding the Material
Once the machine is ready, activate the feeding mechanism. The wristband material will start to move into the cutting area. Ensure that the material is feeding smoothly and evenly. If you notice any snags or irregular feeding, stop the machine immediately and check for any obstructions or misalignments in the feeding path.
Starting the Cutting Process
Press the start button on the control panel to initiate the die cutting operation. The machine will cut the wristbands according to the set parameters and die design. Monitor the process closely to ensure that the cuts are accurate and of high quality. If you notice any issues, such as incomplete cuts or rough edges, stop the machine and make the necessary adjustments to the cutting parameters or die alignment.
Collecting the Cut Wristbands
As the wristbands are cut, they will be ejected from the machine. Collect them carefully and stack them in an organized manner. Inspect each wristband for any defects and separate out any that are not up to standard. The waste material, such as the scraps from the cutting process, will be collected in the waste collection area. Empty the waste bin regularly to prevent it from overfilling and affecting the machine's performance.


V. Machine Maintenance
Cleaning the Machine
After each use, turn off the machine and clean it thoroughly. Remove any debris or leftover material from the cutting area, feeding mechanism, and die. Use a soft brush or compressed air to clean hard-to-reach areas. Wipe down the exterior of the machine with a damp cloth to remove any dust or fingerprints.
Lubricating Moving Parts
Apply lubricant to the moving parts of the machine, such as the shafts and bearings, according to the manufacturer's instructions. This will help to reduce friction and wear, ensuring the smooth operation of the machine and prolonging its lifespan.
Checking and Replacing Dies
Regularly inspect the cutting dies for any signs of wear or damage. If a die is dull or damaged, it will affect the quality of the cuts. Replace the die as needed to maintain the accuracy and efficiency of the machine.
Storing the Machine
When the machine is not in use for an extended period, store it in a clean and dry environment. Cover it with a protective cover to prevent dust and moisture from accumulating on the machine.


By following these steps, you can effectively use a wristband die cutting machine to produce high-quality wristbands for various applications. Regular maintenance and proper operation will also ensure the longevity and reliable performance of the machine.

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Honeycomb Paper Die Cutting Machine

In today's industrial manufacturing and packaging field, technological innovation and equipment advancement continue to promote the development process of various industries. Among them, honeycomb paper, as a unique material, shows great potential in the protection and structural support of many products with its excellent strength-to-weight ratio and excellent cushioning performance. The honeycomb paper die-cutting machine, like a precise master craftsman, plays a central role in transforming honeycomb paper into practical and delicate product parts. It is not only the perfect combination of modern engineering technology and process aesthetics, but also the key to open the door to the diversified application of honeycomb paper, allowing us to deeply explore the infinite possibilities and values it has shaped in different industries. 

Introduction to the Honeycomb Paper Die Cutting Machine
A honeycomb paper die cutting machine is a specialized piece of equipment designed to precisely cut and shape honeycomb paper materials. Honeycomb paper, known for its unique cellular structure that resembles a honeycomb, is widely used in various industries due to its excellent strength-to-weight ratio and cushioning properties.
Working Mechanism of the Machine
The machine operates based on a mechanical or hydraulic cutting mechanism. It consists of several key components. Firstly, there is a sturdy worktable or platform where the honeycomb paper is placed. The die, which is a custom-made cutting tool, is mounted above the worktable. The die is typically made of metal and has the specific shape or pattern that needs to be cut into the honeycomb paper. When the machine is activated, the die is pressed down onto the honeycomb paper with a significant amount of force. This force allows the die to cut through the paper cleanly and accurately, creating the desired shape. The cutting process can be adjusted in terms of pressure, speed, and depth to accommodate different thicknesses and densities of honeycomb paper.
Precision Cutting Advantage
One of the main advantages of a honeycomb paper die cutting machine is its high precision. It can produce intricate and detailed cuts, enabling the creation of complex packaging designs, inserts, and structural components.
Application in Packaging Industry
For example, in the packaging industry, it can cut honeycomb paper to fit around fragile items, providing both protection and an aesthetically pleasing presentation. Take the electronics industry as an instance. When shipping delicate components such as computer chips or circuit boards, honeycomb paper die cut to specific shapes and sizes can be used as inner packaging. The precisely cut honeycomb paper cradles the components snugly, preventing any movement or damage during transit.
Role in Furniture Manufacturing
In the furniture manufacturing industry, honeycomb paper die cutting machines are also playing an increasingly important role. Honeycomb paper can be die cut into panels and used as a lightweight yet strong core material for table tops or cabinet doors. For example, a modern minimalist coffee table might have a table top made of veneer on the outside and a honeycomb paper core cut by the die cutting machine. This not only reduces the overall weight of the furniture, making it easier to move and handle, but also provides sufficient strength to support objects placed on it.
Efficiency and Productivity Features
In addition to precision, these machines also offer efficiency. They can handle a large volume of honeycomb paper cutting tasks in a relatively short amount of time, which is crucial for mass production requirements. This helps businesses save time and labor costs while ensuring consistent quality in the cut products. Moreover, modern honeycomb paper die cutting machines often come equipped with advanced control systems. These systems allow operators to easily program and adjust the cutting parameters, making the operation more convenient and flexible. Some machines may also have features like automatic feeding and ejection of the honeycomb paper, further enhancing the overall productivity.
Conclusion


Overall, a honeycomb paper die cutting machine is an essential tool for industries that utilize honeycomb paper. It combines precision, efficiency, and versatility to transform raw honeycomb paper into a wide range of useful products, from packaging materials to structural supports, contributing significantly to the development and innovation of various manufacturing and packaging processes.
 

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Flexo Printing Machine

In the dissemination of information and cultural inheritance, the printing press plays a key and irreplaceable role. Since the evolution of printing, its types have gradually become more diverse. Each type has its own unique process principles, characteristics and application scopes. Understanding these types will give you insight into the development of the printing industry, help you choose the right printing method according to your needs, achieve efficient and high-quality creative results, and start the journey of printing exploration. 

I. Relief Printing Presses
Movable - type Printing Press
Principle: Individual movable - type characters are typeset, inked, and the raised characters are then pressed onto paper.
Features: It offers high - quality printing and can produce text and patterns with a three - dimensional effect. However, the movable - type typesetting process is cumbersome and not suitable for large - scale, rapid - speed printing.
Applications: Used for early book and newspaper printing, and now mostly for art printing and some special - purpose printing.
Flexographic Printing Press (Flexo Printing Press)
Principle: It uses an elastic raised plate material and transfers ink through an anilox roll for printing.
Features: The equipment has a simple structure and low cost. It can use water - based inks, which is environmentally friendly. It can print on various substrates such as plastics, paper, and metal foils.
Applications: Widely used in the packaging printing field, such as food packaging and label printing.


II. Lithographic Printing Presses
Offset Printing Press
Principle: Based on the principle that oil and water do not mix, the image - bearing areas are oleophilic while the non - image - bearing areas are hydrophilic. The image is first transferred to a rubber blanket cylinder and then to the paper.
Features: It has a fast printing speed and high - quality printing with accurate color reproduction, suitable for large - volume printing.
Applications: Commonly used for printing books, magazines, posters, brochures, etc.


III. Gravure Printing Presses
Engraved Gravure Printing Press
Principle: The surface of the printing plate cylinder is engraved or etched to form recessed image areas. The ink fills these recesses, excess ink on the surface is scraped off, and then the ink is transferred to the substrate through pressure.
Features: The printed product has a thick ink layer, vivid colors, and strong anti - counterfeiting capabilities. However, the cost of plate - making is high and the printing speed is relatively slow.
Applications: Mainly used for printing valuable securities such as currency, securities, and stamps, as well as high - end packaging and label printing.


IV. Screen Printing Presses
Silk - screen Printing Press
Principle: Ink is squeezed through the mesh holes of a screen onto the substrate by a squeegee to form the image.
Features: It can print on objects of various shapes, sizes, and materials, such as glass, ceramics, metals, and textiles. The printed ink layer is thick with a strong three - dimensional effect, but the printing speed is slow.
Applications: Widely used in advertising production, T - shirt printing, circuit board printing, sign - making, etc.


V. Digital Printing Presses
Ink - jet Printing Press
Principle: Ink is ejected in tiny droplets onto the substrate through a printhead to form the image.
Features: Plate - making is not required, enabling personalized and on - demand printing, suitable for small - batch and multi - variety printing tasks. Printing speeds vary widely from slow to high.
Applications: Commonly used for personalized custom printing, such as photo books, personalized greeting cards, short - run books, etc., and in the commercial quick - printing field.
Laser Printing Press
Principle: It uses laser scanning for imaging. Toner is adsorbed onto the paper through electrostatic adsorption and then fixed by heating to form the image.
Features: It offers high - quality printing with high resolution and can achieve color printing. It is suitable for office document printing and some small - batch commercial printing.
Applications: Office daily printing and the printing and copying business of small commercial printing shops.

 

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