Bridge Flexo Print Machine

Ruiting Bridge Flexographic Printing Machine uses photosensitive resin as the flexible printing plate, which can improve printing stability throughout the printing process. It can also print on a variety of paper materials.

can handle substrates with a width of 0.75 meters, suitable for large-scale printing.
adopts imported servo motor control, with a maximum printing speed of 130 meters/minute.
supports six-color printing.
You can choose from a wide range of high quality Flexo printing machine . RUITING also offers solutions for label die cutters, slitters and cross cutters. Realize precise and efficient printing needs, make your products unique quality and attractive.
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Printing colors: 6 colors

Maximum machine speed: 130 m/min

Maximum printing speed: 30-120 m/min

Reasons to Choose Ruiting
Learn about the Latest Generation of Printing Technology
Unwind Part
This is the air shaft which is putting raw material roll
EPC Web guide
The usage is keep feeding paper go straight
Printing unit
One flexo print unit is combined with ink tray-ink roller-doctor blade-anilox roller-plate roller-impression roller
Servo motor
Function: Cooperate with the color reg istration system to improve the color registration accuracy and reduce the manual color registration time

FAQ about the Bridge Flexo Print Machine

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Everything you need to know about the product and how it works.

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Exhibition 2023 labelexpo Asia

The 2023 labelexpo Asia show we participated in in December was a complete success.

 

I am very happy that many customers from Russia, the Middle East, and Southeast Asia are very interested in our printing machines, slitting machines, and die cutting machines.

 

There are also customers who place orders directly after discuss with us about machine details in exhibition. Thank you for all the customer trust and support. We will continue to update, bring better machines and services to our customers.

 

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In the world of manufacturing and material processing, efficiency and precision are paramount. One piece of equipment that plays a crucial role in achieving these goals for web-based materials is the slitter rewinder. This specialized machine is designed to handle large, wide rolls of flexible materials, transforming them into smaller, more manageable rolls tailored to specific applications. Whether in packaging, printing, or textiles, slitter rewinders are indispensable tools that streamline production workflows.

 

What is a Slitter Rewinder?

A slitter rewinder is a mechanical device used to cut (slit) large, wide rolls of flexible materials into narrower strips and then wind (rewind) these strips into smaller, individual rolls. The materials processed by slitter rewinders are typically in the form of a continuous web, which can include paper, plastic films, foil, non-wovens, textiles, and laminates. The primary purpose of this machine is to convert bulk, wide-width materials into customized widths that meet the specific needs of downstream processes or end products. For example, a wide roll of plastic film used in packaging might be slit into narrower rolls suitable for wrapping individual products or making plastic bags.

 

How a Slitter Rewinder Works

Slitter rewinders operate in three coordinated stages—unwinding, slitting, and rewinding—to ensure precise, consistent results.

 

Unwinding Stage: The large parent roll is mounted here, with tension controls (brakes, dancers) maintaining steady tension to prevent material stretching, wrinkling, or tearing.

 

Slitting Stage: The web passes through adjustable cutting tools tailored to the material. Common tools: razor blades (thin films), circular knives (thicker materials like paper/foil), shear knives (clean precision cuts).

 

Rewinding Stage: Multiple shafts wind slit strips into smaller rolls. Tension control ensures uniform, consistent rolls, with advanced models featuring automatic roll changeovers for continuous production.

 

What Slitter Rewinders Are Used For

Slitter rewinders are versatile machines used across a wide range of industries due to their ability to process various flexible materials. Here are some of the key applications:

  • Packaging Industry: This is one of the largest users of slitter rewinders. They process materials like polyethylene (PE) film, polypropylene (PP) film, aluminum foil, and paperboard into narrower rolls for use in packaging applications such as shrink wrapping, stretch wrapping, candy wrapping, and bag making.

 

  • Printing Industry: In printing, slitter rewinders are used to convert large rolls of printing paper, label stock, or adhesive films into narrower rolls suitable for digital printers, flexographic printers, or label applicators. They ensure that the printed materials are cut to the exact width needed for printing or finishing processes.

 

  • Textile Industry: Textile slitter rewinders process fabrics, non-woven materials, and yarns. For example, they may slit wide rolls of non-woven fabric into narrower strips used in medical products or hygiene products.

 

  • Metal Processing Industry: Thin metal foils, such as aluminum foil or copper foil, are often slit into narrower widths using slitter rewinders for applications in electronics, packaging, and automotive parts.

 

  • Paper Industry: In the paper industry, slitter rewinders convert large rolls of paper into smaller rolls for consumer use or industrial use.

 

 

Ruiting’s slitting rewinding machine

 

Label Slitting Rewinding Machine

RUITING's label slitting and rewinding machine is equipped with multiple rotating blades to make precise cuts within the width of the mother roll. The equipment is designed for speed operation, speed to 120-350m/min.

Equipped with a tension control system to ensure consistent tension throughout the process

With automatic conversion function, it allows flexible switching of products between different label types.

Comes with a self-contained detection system to detect defects such as missing labels and printing errors.

 

Paper Slitting Rewinding Machine

RUITING’s paper slitting and rewinding machine is engineered for high-precision converting of large rolls into smaller rolls with specific widths. It adopts advanced circular knife or air knife slitting technology and features a PLC touch screen control system for intuitive operation and efficient performance.

♦ Equipped with a precise tension control system to maintain stable tension and ensure smooth, burr-free edges throughout the process.

♦ Supports automatic deviation correction and meter counting functions to minimize material waste and enhance production accuracy.

♦ Capable of processing a wide range of materials such as paper, film, and adhesive substrates for diverse industrial applications.

 

 

Film Slitting Rewinding Machine

Film slitting rewinding machine are capable of handling all types of flexible films and use rotating blades to accurately slit the film, preferably efficiently rewinding it onto smaller cores.

The machines are driven by servo motors for high production speeds of up to 350m/min.

Germany NSK imported bearings, circuit breaker using Chint Electric, the quality is more assured.

The machine is controlled by PLC panel, high degree of automation.

 

 

FAQ

Q1: What materials can a slitter rewinder process?

A1: It handles flexible web materials like paper, plastic films (PE, PP, PVC), foil, non-wovens, textiles, laminates, adhesive tapes and label stocks, with custom tools/tension controls for specific material properties.

 

Q2: How precise is the slitting process?

A2: Precision depends on cutting tools, machine alignment and tension control. Modern models reach ±0.1mm tolerances, suitable for high-precision uses like electronics/medical devices.

 

Q3: Can it handle different roll sizes?

A3: Yes—adjustable unwinding/rewinding units fit various parent roll sizes and produce rewound rolls of different diameters/widths for production flexibility.

 

Q4: What maintenance is needed?

A4: Regular cleaning, cutting tool replacement, lubrication, tension system checks and component inspections. Follow the manufacturer’s schedule to extend lifespan and reduce downtime.

 

Q5: Are slitter rewinders automated?

A5: Yes—basic models need some manual work; advanced ones offer full automation (auto loading, roll changeovers, quality inspection) to boost efficiency and consistency.

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What Factors Play a Role in Choosing the Optimal Production Speed for Packaging Printing Equipment?

When purchasing packaging printing equipment, production speed stands out as a critical factor—but figuring out which speed suits your requirements isn’t always straightforward. Opting for a speed that’s too high may compromise quality, while a speed that’s too low can end up wasting time and resources. This article breaks down the key, practical factors to help you identify the right production speed for your specific work.

Material Type and Properties

The type of material you work with has a direct impact on how quickly your equipment can operate. Different materials handle speed differently, and pushing them beyond their limits often leads to issues like misalignment or damage.

Thin, flexible materials—like lightweight plastic films—typically require slower speeds. They tend to stretch or shift easily when run at high speeds, and this can damage the precision of prints or cuts.
Thicker, sturdier materials (such as heavy-duty paper or thick cardboard) can handle slightly faster speeds. Their sturdiness helps them maintain stability throughout the processing phase, which lowers the chance of errors.

Complexity of the Printing or Die-Cutting Process

The greater the complexity of the output you want to create, the more you’ll need to tweak the speed to maintain good quality. Process complexity directly influences how much time each step of production requires.

Simple tasks—such as single-color printing or basic straight-line die-cutting—make faster speeds possible. These tasks involve fewer steps that need coordination, so the equipment doesn’t require additional time for adjustments.
Complex tasks (like multi-color printing with tight registration or intricate die-cut patterns) call for slower speeds. Every color or cut detail needs precise alignment, and higher speeds raise the risk of mistakes—such as colors not aligning properly or cuts being inaccurate.

Quality Standards for the Final Product

The quality standards your final product must meet will establish a clear limit on how fast your equipment can be operated. Higher quality demands more control, which often means scaling back on speed.

Products meant for industries with strict requirements—such as food packaging labels or medical device packaging—call for slower speeds. These uses demand zero errors; even small misprints or uneven cuts can result in compliance problems.
Products with lower quality needs (like basic shipping labels or non-critical packaging) can use faster speeds. Minor flaws in these products have less of an impact, so speed can be prioritized without putting usability at risk.

Conclusion

Selecting the right production speed for packaging printing equipment isn’t about choosing the fastest option; it’s about balancing three key elements: the type of material you use, the complexity of your process, and the quality standards for your final product. By focusing on these elements, you’ll steer clear of wasted time, cut down on errors, and make sure your equipment performs well for your specific requirements.
If you’re in search of packaging printing equipment that can adjust to different speeds—whether for thin films, complex prints, or high-quality labels—take a look at Our Product Page. We provide options crafted to meet a range of production needs, helping you find a solution that aligns with your speed and quality objectives.

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Label die-cutting is a specialized process that cuts printed labels into custom shapes and sizes. Unlike standard rectangular or square labels, die-cut labels can be produced in virtually any shape—circles, ovals, logos, or intricate outlines. This flexibility allows businesses to design labels that better reflect their branding and make their products stand out on the shelf.

 

The Die-Cutting Process Explained

The process begins with label printing on the chosen material. A die—a sharp, custom-made blade shaped like the desired label—is then used to cut through the label material without damaging the backing. This ensures that labels remain easy to peel and apply.

Modern die-cutting technology makes the process faster and more precise. Automated registration systems, high-speed cutters, and digital controls ensure clean cuts and consistent quality, even for large production runs.

 

Key Types of Label Die-Cutting: Which is Right for You?

There are three main types of label die-cutting, each suited to different needs:

Flatbed Die-Cutting: Best for small batches and thicker materials; offers flexibility but slower production speed.

Rotary Die-Cutting: Uses a cylindrical die to cut continuously; ideal for high-volume production with excellent accuracy.

Digital Die-Cutting: Relies on software-driven blades or lasers; perfect for short runs, samples, or highly detailed designs without needing physical dies.

Choosing the right method depends on your production scale, budget, and the complexity of your label designs.

 

The Strategic Advantages of Die-Cut Labels for Your Business

Die-cut labels provide more than just packaging functionality—they are powerful branding tools. Key benefits include:

Enhanced Shelf Appeal – Unique shapes grab consumer attention and make products stand out.

Stronger Brand Identity – Custom designs reinforce your logo and brand message.

Wide Application Range – Suitable for industries from food and beverage to cosmetics, electronics, and logistics.

Consumer Engagement – A well-designed label creates a premium impression and influences buying decisions.

 

How to Choose a Professional Die-Cutting Partner

Selecting the right partner is crucial for achieving consistent quality and efficiency. Consider the following factors:

Experience & Expertise: Look for providers with a track record of handling different materials and complex designs.

Advanced Technology: A partner using modern equipment ensures precision and efficiency.

 

For example, Ruiting’s Label Die Cutting Machine is designed with high-speed servo control, automatic registration, and intelligent waste removal systems. It delivers:

Exceptional Accuracy: Every cut is consistent, even at high production speeds.

High Efficiency: Capable of handling both short-run custom jobs and large-scale mass production.

User-Friendly Operation: Smart controls and intuitive interfaces make it easy to set up and monitor.

Versatility: Supports a wide range of label materials and shapes, offering greater flexibility for branding needs.

Customization Capabilities: Ensure they can support both standard and highly customized label shapes.

Scalability: The ability to handle both small runs and large-scale orders is essential for long-term growth.

 

Conclusion

Die-cutting is a versatile and effective way to elevate product labels, turning them into powerful branding assets. By understanding the process, the available methods, and the strategic benefits, businesses can make informed decisions about their label production. Partnering with a professional provider—equipped with advanced solutions like Ruiting’s Label Die Cutting Machine—ensures not only high-quality results but also efficiency, scalability, and long-term value.

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What Should You Consider When Choosing a Slitting Machine?

Choosing the right slitting equipment is critical for keeping production smooth and maintaining consistent material quality. Whether you work with paper, film, or other flexible materials, aligning your actual needs with the machine’s capabilities saves time, cuts down on waste, and prevents operational headaches later on. Let me break down the key factors you need to focus on to make a solid decision.
 

Match the Machine to Your Material Type


In real-world use, different materials demand very different things from a Slitting machine. Thin films need gentle tension control—too much pull and you’ll stretch or tear the material. Thicker papers, on the other hand, usually require more durable blade systems to get clean, even cuts.
Before you pick a machine, first clarify what material you’ll be processing most often. Think through its thickness, flexibility, and surface properties—like whether it’s slippery or has a coating. A machine built for one type of material rarely works well for another, so confirming compatibility is always the first step.
 


 

Prioritize Your Precision Requirements


Precision directly impacts whether your final product meets quality standards. If your work calls for tight tolerances, you need to zero in on features that boost accuracy.
Reliable tension control systems are a must—they keep the material stable during cutting, so it doesn’t shift or skew. Well-calibrated blade mechanisms matter too; they’re the reason cuts stay consistent. If a machine’s precision is hit-or-miss, you’ll end up with wasted material and extra rework—both of which slow down production.
 

Evaluate Ease of Operation


Ease of use is a big deal, especially if your team has people with different skill levels. A good slitting machine should have clear, intuitive controls—no hunting through menus to find basic functions. Its setup process should also be straightforward, not overly complicated.
Daily adjustments shouldn’t feel like a chore either. If a machine is too complex to operate, you’ll spend extra time training staff, and you’ll likely deal with more mistakes. Ask yourself: How quickly can my team get comfortable using it? How fast can we switch between different jobs?
 

Factor in Maintenance Needs


Whether a machine holds up long-term depends mostly on how easy it is to maintain. No equipment runs forever without upkeep, but some models are designed with maintenance in mind—others aren’t.
Look for small but important details: Are parts easy to access when you need to change blades or clean the machine? Does the manufacturer provide clear maintenance guidelines, with specific schedules and steps? If a machine needs frequent, complicated repairs, you’ll face costly downtime. Choosing a model that’s simple to maintain saves you a lot of hassle down the line.
 

Assess Production Speed and Scalability


The machine’s speed needs to match your daily output goals. A slow machine will create bottlenecks and make it hard to keep up with orders. But a high-speed machine that’s way faster than you need is a waste—you’ll burn extra energy without getting any real benefit.
Scalability matters too. Think ahead: If your order volume grows, or if you start working with new materials later, will this machine adapt? Picking a machine that can grow with your business means you won’t have to replace it anytime soon.
 

Conclusion


Choosing a Slitting machine isn’t about picking the most advanced or expensive option. It’s about finding one that fits your material needs, meets your precision standards, is easy to operate and maintain, and can keep up as your business grows.
If you still have questions about how to choose a Slitting machine, please consult our team and we can provide professional industry information.

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